Custom Case News
Forklift Compatibility: Smarter Handling for Heavy-Duty Cases
When it comes to protecting and transporting mission-critical equipment, size and weight are always part of the equation. Pelican’s rotationally molded single lid containers are built for rugged durability in demanding environments such as military deployments, aerospace logistics, and industrial applications. But with that strength comes the reality that many of these cases, once fully loaded, are simply too heavy for manual handling. Forklift compatibility is not just a convenience, it’s essential for safety, efficiency, and long-term reliability.
At Custom Case Pros, we help customers select and configure forklift-ready case solutions tailored to their operational needs. Whether through molded-in forklift provisions, skid runners, or heavy-duty risers, we make sure your equipment can be moved safely and efficiently.
Molded-In Forklift Provisions
Pelican offers a line of molded forklift channel cases, also referred to as “fork truck” or “FT” cases. These containers feature forklift geometry molded directly into the case body. Operators can quickly and securely lift and move the case without attachments or modifications.
Every FT case is uniquely engineered, with internal dimensions that vary depending on the model. If you see “FT” in the part number, you can count on integrated forklift access as part of the design. Take a look at the BL8240-1623FT/AC case as an example.
For organizations managing large-scale logistics, molded-in forklift channels eliminate guesswork. There’s no need to worry about whether the case can be staged in a warehouse, loaded onto a pallet, or moved across an airfield, handling provisions are already built in.
Skid Runners for Non-FT Cases
Not every case includes molded forklift channels, and in those situations, skid runners provide a reliable solution. Skid runners are one-piece molded reinforcements mounted to the bottom of the case. They raise the case just enough to allow forklift tines to slide underneath, giving you the clearance needed for safe lifting.
Skid runners come in multiple sizes and can be installed in several different configurations depending on case dimensions. For example, a long rectangular case may use three skid runners for added stability, while a square case may use two positioned strategically for balance.
One important consideration: in Pelican’s online configurator, skid runners and bottom casters cannot be selected together. However, at Custom Case Pros our engineering team can design a hybrid solution that includes both features. This type of customization is particularly valuable in environments where operators need the flexibility of rolling cases short distances by hand while still requiring forklift access for bulk movement.
Upgrading to Metal Forklift Risers
When loads are extreme, whether due to weight, repeated forklift use, or environmental conditions, a metal forklift riser is often the right choice. Metal risers provide enhanced durability and strength beyond what molded plastic options can offer.
Consider applications such as aerospace engine transport, military deployments, or industrial projects where cases may be loaded and unloaded dozens of times during a single mission cycle. Metal risers ensure the base of the case maintains its structural integrity despite constant handling. They also provide additional stability for oversized containers that may be subject to vibration or impact during transit.
Choosing metal forklift risers is an investment in long-term performance. They extend the life of the case and reduce the risk of damage to both the packaging and the equipment inside.
Why Forklift Compatibility Matters
Forklift-ready design is not just a convenience, it’s a critical safety and efficiency feature:
- Efficiency – Cases can be staged, loaded, and deployed quickly without extra equipment.
- Safety – Proper forklift channels or risers reduce the risk of tipping, slipping, or damaging valuable cargo.
- Durability – Reinforced bases protect the case body from wear and tear caused by repeated forklift use.
- Customization – Options like skid runners or metal risers give you flexibility to match case design to your environment.
Imagine a deployment scenario where dozens of cases must be loaded onto aircraft under time-sensitive conditions. Forklift-compatible design ensures every case can be staged quickly and securely. In an industrial warehouse, skid runners allow operators to move bulky equipment safely without manual lifting. And in aerospace or defense logistics, metal risers provide confidence that cases can withstand repeated handling across multiple missions.
Partnering with Experts
At Custom Case Pros, we don’t just sell cases, we engineer solutions. Our team combines over 40 years of packaging expertise with a deep understanding of how cases are actually used in the field. We take the time to understand your equipment, your logistics workflow, and your long-term needs before recommending forklift options.
Whether you’re looking for molded FT cases, skid runner installations, or heavy-duty riser upgrades, our goal is to ensure your packaging supports your mission as reliably as the equipment inside. We also offer custom foam design to protect and organize your gear, creating a complete solution that delivers protection, efficiency, and peace of mind.
Ready to Move Smarter?
Forklift compatibility is one of the most overlooked yet important aspects of heavy-duty case design. With the right provisions in place, you gain efficiency, safety, and confidence every time your equipment is staged, transported, or deployed.
📞 Contact us today at (405) 566-9290 or info@customcasepros.com to discuss forklift-compatible cases for your program or project. Let Custom Case Pros help you engineer confidence, case by case.